Kennedy Space Center Launch Complex 39
Months before a launch technicians assembled three stages of the Saturn V inside the Vehicle Assembly Building. Each Mobile Launcher weighed 6 million pounds and stood 40 feet tall. The umbilical tower contained nine retractable swing arms extending to provide access for people wiring and plumbing. Technicians used the uppermost Spacecraft Access Arm to reach the crew cabin. When integration finished the Mobile Launcher rode atop one of two crawler-transporters moving at 1 mile per hour. Each crawler weighed 5.7 million pounds capable of keeping the vehicle level on a 5 percent grade. After placement the crawler rolled a 48-foot wide Mobile Service Structure into position. This structure held three elevators and two self-propelled platforms. During launches flame deflectors slid under the launcher measuring 200 feet high by 120 feet wide. These deflectors channeled exhaust into trenches 100 feet deep. The Launch Control Center sat 1,500 feet from Pad A containing four firing rooms with 470 sets of control equipment. Emergency systems included evacuation tubes running underground to blast-resistant bunkers nicknamed Rubber Rooms. Seven baskets suspended from slidewires allowed escape speeds reaching 30 miles per hour.
Pad 39A reconfigured for the Space Shuttle after the last Saturn V launch in 1973. First shuttle launches began with STS-1 in 1981 flown by Columbia. Pad 39B remained backup until modified similarly to 39A but not ready until 1986. The first flight using 39B was STS-51-L ending with the Challenger disaster. Return-to-flight mission STS-26 launched from 39B afterward. Each pad contained Fixed Service Structures and Rotating Service Structures permitting access via retractable arms. Sound Suppression Water Systems stored 300,000 gallons released onto platforms before ignition. This water muffled intense sound waves producing steam during launches. Hydrogen Vent Lines transferred fluids gases and electrical signals between equipment. Sensors measured gas levels while hazardous gas vented through GUCP plates. In May 2008 Pad 39A suffered extensive damage to concrete trenches used deflecting SRB flames. Investigations found carbonation of epoxy and corrosion of steel anchors holding refractory bricks. Damage worsened because hydrochloric acid exhaust by-products ate into materials. Four M113A2 Firefighting Vehicles operated by the pad fire station provided rescue capabilities. These neon green vehicles could evacuate astronauts from pad vicinity during emergencies.
By early 2011 NASA began informal discussions about private companies flying commercial missions. A 20-year lease agreement with SpaceX for Pad 39A culminated these talks. Space Florida initiated use discussions as early as 2011 but no deal materialized until 2014. Two competing bids emerged: SpaceX sought exclusive use while Blue Origin proposed shared non-exclusive arrangements. Blue Origin filed a protest with the U.S. General Accounting Office over exclusive award plans. The GAO denied the protest on the 12th of December 2013 siding with NASA. On the 14th of April 2014 SpaceX signed the 20-year lease modifying the pad for Falcon 9 and Falcon Heavy launches. Modifications included constructing Horizontal Integration Facilities similar to Cape Canaveral facilities. Horizontal integration differed markedly from vertical assembly processes used previously. New instrumentation control systems installed substantial plumbing added for rocket liquids. In 2015 SpaceX built the Horizontal Integration Facility outside existing perimeter housing both vehicle types. Both rockets transported from facility aboard Transporter Erectors riding rails up former crawlerway paths. Work completed late 2015 allowing rollout tests in November. First SpaceX launch occurred the 19th of February 2017 using Falcon 9 carrying CRS-10 cargo.
On the 16th of November 2022 at 06:47:44 UTC Space Launch System launched from Complex 39B as part of Artemis I mission. This marked return of human spaceflight to the Moon after decades. Pad 39B modified since 2007 initially for Constellation program now prepared for Artemis operations. The Space Launch System derived from Shuttle technology supports subsequent Moon to Mars campaigns. NASA leased Pad 39B to Northrop Grumman for OmegA launch vehicle plans though these cancelled. Current status shows Pad 39B actively hosting SLS launches while Pad 39A handles commercial missions. SpaceX developed crew access arms installed August 2018 at new levels entering Crew Dragon spacecraft. Elon Musk announced April 2024 that Starship launch tower would complete mid 2025. Plans include two landing zones for Falcon 9 and Falcon Heavy returning to launch site landings. These developments represent evolution from Apollo era infrastructure into modern reusable rocket systems. Commercial partnerships now drive much activity alongside government programs.
Construction of Pad 39C began January 2015 completing June 2015 within LC-39B perimeter. Kennedy Space Center director Robert D. Cabana cut ribbon the 17th of July 2015 marking completion. The concrete pad measured 60 feet wide by 100 feet long supporting combined weights up to 1 million pounds. Universal propellant servicing system provided liquid oxygen and liquid methane fueling capabilities. Primary customer Rocket Lab opted launching Electron rockets from Wallops Island instead. Several small-lift companies wanted dedicated sites elsewhere making 39C less utilized. In 2016 decision made not using LC-39C since Artemis use rendered it unavailable. Future development plans included Launch Complex 49 sited north of existing 39B. This facility consolidated from two pads designated in 1963 plans providing greater separation. Area expanded accommodating wider variety of launch azimuths protecting against overflight concerns. Proposed Launch Complex 48 situated south of 39A north of Pad 41 suited for small to medium vehicles. Space Florida proposed developing 48 for Boeing Phantom Express with three landing pads for reusable boosters. These pads located east of Horizontal Launch Area north of 39B offering more options for SpaceX Blue Origin and others.
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Common questions
When did the Navy transfer the Banana River Naval Air Station to the Air Force for V-2 rocket testing?
The Navy transferred the former Banana River Naval Air Station to the Air Force in 1948. This site on the East Florida coast offered launches over the ocean away from populated areas.
What were the dimensions and weight of the Mobile Launcher used with Saturn V rockets at Kennedy Space Center Launch Complex 39?
Each Mobile Launcher weighed 6 million pounds and stood 40 feet tall. The umbilical tower contained nine retractable swing arms extending to provide access for people wiring and plumbing.
On what date did SpaceX sign a 20-year lease for Pad 39A at Kennedy Space Center Launch Complex 39?
SpaceX signed the 20-year lease modifying the pad for Falcon 9 and Falcon Heavy launches on the 14th of April 2014. Modifications included constructing Horizontal Integration Facilities similar to Cape Canaveral facilities.
When did the Space Launch System launch from Complex 39B as part of the Artemis I mission?
The Space Launch System launched from Complex 39B on the 16th of November 2022 at 06:47:44 UTC. This marked return of human spaceflight to the Moon after decades.
Who cut the ribbon for the completion of Pad 39C construction at Kennedy Space Center Launch Complex 39?
Kennedy Space Center director Robert D. Cabana cut the ribbon on the 17th of July 2015 marking completion. The concrete pad measured 60 feet wide by 100 feet long supporting combined weights up to 1 million pounds.