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— CH. 1 · FLUIDS ON ONE SIDE —

Single- and double-acting cylinders

~2 min read · Ch. 1 of 5
5 sections
  • A single-acting cylinder allows working fluid to push against only one side of the piston. The return stroke relies on gravity, springs, or momentum from a flywheel. This design appears in most internal combustion engines and many external combustion types like Stirling engines. It also powers pumps and hydraulic rams where force is needed in just one direction.

  • Early atmospheric beam engines used single-acting cylinders that pulled mine shafts with chains. James Watt sought to create a rotative engine capable of driving machinery through an output shaft. He developed double-acting cylinders to provide smoother power output compared to single-cylinder designs. Richard Trevithick later created high-pressure engines using double-acting pistons that became the standard model for future steam engines.

  • Modern diesel car engines utilize trunk pistons where the gudgeon pin joint sits inside the piston itself. This configuration eliminates the crosshead and piston rod found in older steam designs. Engineers favor this approach because it allows easy access to the bottom of the piston for lubricating oil. The oil serves a critical cooling function that prevents local overheating of the piston rings.

  • The US submarine USS Pompano received H.O.R. 8-cylinder double-acting engines during its construction in 1935. These units were license-built versions of MAN auxiliary engines from the cruiser Leipzig. Limited space within the submarine hull made compact double-acting designs appear attractive initially. The engines failed completely during trials before the vessel could even leave Mare Island Navy Yard. The boat remained laid up for eight months while engineers replaced the faulty powerplants with Fairbanks-Morse engines by 1942.

  • Construction equipment and manufacturing machinery rely on hydraulic cylinders that push fluid into ports at both ends. A double-acting hydraulic cylinder extends and retracts the piston using pressurized liquid supplied to each side. This design becomes essential when no external force exists to pull the piston back or when high force is required in both directions of travel. Civil engineering projects frequently employ these robust actuators for heavy lifting tasks.

Common questions

What is a single-acting cylinder and how does it function?

A single-acting cylinder allows working fluid to push against only one side of the piston. The return stroke relies on gravity, springs, or momentum from a flywheel.

Why did James Watt develop double-acting cylinders for steam engines?

James Watt developed double-acting cylinders to provide smoother power output compared to single-cylinder designs. This innovation enabled rotative engines capable of driving machinery through an output shaft.

When were H.O.R. 8-cylinder double-acting engines installed on the USS Pompano?

The US submarine USS Pompano received H.O.R. 8-cylinder double-acting engines during its construction in 1935. These units failed completely during trials before the vessel could leave Mare Island Navy Yard.

How do modern diesel car trunk pistons differ from older steam engine designs?

Modern diesel car engines utilize trunk pistons where the gudgeon pin joint sits inside the piston itself. This configuration eliminates the crosshead and piston rod found in older steam designs.

Where are double-acting hydraulic cylinders used in civil engineering projects?

Construction equipment and manufacturing machinery rely on hydraulic cylinders that push fluid into ports at both ends. Civil engineering projects frequently employ these robust actuators for heavy lifting tasks.