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— CH. 1 · ORIGINS AND DESIGN —

Scaled Composites Tier One

~5 min read · Ch. 1 of 6
6 sections
  • In April 1996, Burt Rutan conceived a program to build a reusable spacecraft capable of reaching space. Scaled Composites began preliminary development in 1999 and moved to full development by April 2001. The project required two distinct vehicles: the White Knight mothership and the SpaceShipOne craft. White Knight first flew on the 1st of August 2002, though the entire effort remained secret until later. The design concept involved air launching a three-person piloted spacecraft that climbed slightly above 50 miles using a hybrid rocket motor. After engine cutoff, the vehicle would glide back to Earth and land horizontally like an airplane. This approach avoided the need for complex landing gear or parachutes used in traditional rockets. The system relied on computational fluid dynamics rather than wind tunnel testing during its creation phase. Engineers calculated aerodynamic forces acting on the craft while accounting for control surface positions. This method produced highly accurate images of behavior even in unanticipated flight modes.

  • A large road-going truck housed the mobile mission control center for Tier One operations. The vehicle bore the Scaled Composites logo but offered no other overt indication of its link to the program. Inside, computers and radio communication gear monitored telemetry data from both White Knight and SpaceShipOne. A data reduction system automatically directed radio antennas toward the craft being tracked. The system maintained a range of about 300 miles for reliable signal reception. Staff inside enjoyed a temperature-controlled atmosphere while monitoring test data. The same truck provided auxiliary environment control for the aircraft cabins themselves. Another specialized unit called MONODS handled nitrous oxide delivery via an open trailer. This trailer carried a tank capable of storing oxidizer at room temperature under pressure. Commercial suppliers delivered nitrous oxide at roughly minus 128 degrees Fahrenheit and 45 pounds per square inch. The onboard generator powered temperature controls that heated the substance before injection into the spacecraft. A separate test stand trailer replicated structural components without replicating the crew cabin. Ground-based thrust tests used a rocket nozzle with an expansion ratio of 10:1 instead of the 25:1 version used during actual flight. Data acquisition computers recorded side force, temperature, and strain experienced by components.

  • The first official flight test occurred on the 20th of May 2003 when SpaceShipOne flew as flight 01C. Months passed before the first powered attempt took place on the 17th of December 2003 designated as flight 11P. Further powered tests reached increasing altitudes until the 21st of June 2004 brought the first privately funded human spaceflight. That mission named SpaceShipOne flight 15P marked a historic milestone in aviation history. Competitive flights followed to secure the Ansari X Prize award. Flight 16P launched successfully on the 29th of September 2004 while flight 17P succeeded on the 4th of October 2004. These two consecutive victories earned the program the ten million dollar prize money. The Tier One program concluded after SpaceShipOne retired from service. Scaled Composites transitioned resources toward developing successor technology for Virgin Galactic. Public announcements came much later than initial development phases began. The program remained secret even after White Knight achieved its maiden flight over a year earlier. Media interest surged once officials decided to reveal details publicly on the 18th of April 2003.

  • Paul Allen provided twenty million US dollars to fund the entire Tier One project. Estimates placed total costs between twenty and thirty million US dollars across development construction and operation. This figure represented roughly two to three times the value of the Ansari X Prize award itself. Allen served as the sole sponsor though his identity remained hidden initially until the 17th of December 2003. On that date he was revealed alongside the first powered flight test results. Commentators compared the relative inexpense of this effort against high costs associated with government programs like the Space Shuttle. SpaceShipOne flew suborbitally without needing speeds reaching Mach 25 or altitudes required for orbit. It carried only three crew members versus seven aboard shuttles while transporting negligible payloads compared to twenty-five tons. Flights lasted mere minutes instead of several days spent in orbit. Inflation adjusted comparisons showed Tier One cost one hundredth that of the X-15 budget despite fewer total flights. Three X-15 aircraft completed nearly two hundred test flights exploring hypersonic ranges between mach four and seven. Only two X-15 flights ever reached altitudes near those achieved by SpaceShipOne. The program also paid for White Knight mothership construction within its own budget unlike NASA which utilized existing USAF B-52 bombers.

  • Media interest intensified dramatically after officials announced plans publicly on the 18th of April 2003. A rollout event attended between five hundred fifty and six hundred people showcased both SpaceShipOne and White Knight. What started as a Family and Friends Day transformed into a second media day due to overwhelming demand. About eleven thousand spectators gathered at Mojave Spaceport to witness flight 15P intended as the first spaceflight. Television broadcasts covered the event alongside live crowds watching takeoffs landings and celebratory flybys. The flight succeeded technically while generating intense public fascination with commercial space travel possibilities. Future interviews revealed Rutan discussing potential orbital capabilities under Tier Two designations beyond current suborbital achievements. He displayed designs featuring rockets twice as long mounted to spacecraft rears during documentary appearances. Commercial aspects focused initially on demonstrating operations at low cost before introducing paying passengers directly. US Government permits would be required if carrying members of the public immediately. Allen and Rutan created Mojave Aerospace Ventures to manage intellectual property rights and commercial exploitation efforts.

  • Mojave Aerospace Ventures owned all project intellectual property while managing future commercial opportunities. Scaled Composites hoped by approximately 2013 that ordinary citizens could experience suborbital flights for prices comparable to luxury cruises. On the 25th of September 2004 Virgin Galactic struck a deal developing the Virgin SpaceShip based on scaled-up versions of SpaceShipOne technology. These new vehicles were built by The Spaceship Company rather than original designers. Virgin Galactic's SpaceShipTwo program concluded in June 2024 after only a few tourist flights occurred starting in 2023. Three major barriers previously hindered affordable suborbital spaceflight including dangers from liquid propulsion fuels exploding uncontrollably solid fuel motors unable shut down difficulties returning safely without burning up atmospherically. Tier One itself never carried paying passengers but served as a technology testbed instead. Its success paved way for routine tourism expected late 2010s using spacecraft derived from original designs. Future plans included orbital flights under Tier Two designations extending beyond Earth orbit toward moon or other planets according to Rutan statements made during Black Sky documentary interviews.

Common questions

When did Burt Rutan conceive the Scaled Composites Tier One program?

Burt Rutan conceived the Scaled Composites Tier One program in April 1996. The project required two distinct vehicles: the White Knight mothership and the SpaceShipOne craft.

What date did SpaceShipOne achieve its first privately funded human spaceflight?

SpaceShipOne achieved its first privately funded human spaceflight on the 21st of June 2004 during flight 15P. This mission marked a historic milestone in aviation history and secured the Ansari X Prize award.

How much funding did Paul Allen provide for the Scaled Composites Tier One project?

Paul Allen provided twenty million US dollars to fund the entire Tier One project. Estimates placed total costs between twenty and thirty million US dollars across development construction and operation.

Which company developed the Virgin SpaceShip based on SpaceShipOne technology?

The Spaceship Company built new vehicles called the Virgin SpaceShip based on scaled-up versions of SpaceShipOne technology. Virgin Galactic's SpaceShipTwo program concluded in June 2024 after only a few tourist flights occurred starting in 2023.

When was the identity of Paul Allen revealed as the sponsor of the Scaled Composites Tier One program?

Paul Allen's identity remained hidden initially until the 17th of December 2003 when he was revealed alongside the first powered flight test results. The program remained secret even after White Knight achieved its maiden flight over a year earlier.