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— CH. 1 · INTRODUCTION —

Truck

~10 min read · Ch. 1 of 7
7 sections
  • The truck has a deceptively simple origin story: the word itself first appeared in 1611, describing the small, tough wheels bolted to cannon carriages on ships. From that narrow nautical meaning, the word expanded to cover carts for heavy loads by 1771, and by 1901 the phrase "motor truck" was in common use. Today the vehicle that word describes moves nearly everything the world consumes, from food to fuel to construction materials. What does it take to design a machine that can haul 172 tonnes across the Australian outback, yet also squeeze through the narrow alleyways of a medieval European city? And how did a vehicle born in the age of steam end up at the center of debates over climate, road safety, and driver welfare? The answers reach back to 1881, to a steam tractor built by De Dion-Bouton, and forward to a future powered by hydrogen and electric batteries.

  • The first semi-trailer appeared in 1881, pulled by a steam tractor made by De Dion-Bouton. Steam wagons had serious limitations, though: the roads of the era were built for horses and carriages, and that forced early steam vehicles to make only short runs, typically from a factory to the nearest railway station. Steam-powered wagons survived in France and the United States until the eve of World War I. In the United Kingdom they lasted until 1935, when a change in road tax rules made them economically unviable against the new diesel lorries.

    Karl Benz designed and built the first internal combustion truck in 1895. That same year, some of his trucks were converted into buses by a company called Netphener. A year later, Gottlieb Daimler introduced his own model, the Daimler Motor Lastwagen. Peugeot, Renault, and Büssing followed with their own versions. In the United States, Autocar built the first American truck in 1899, offering engines of either 5 or 8 horsepower. By 1903 George Eldridge of Des Moines, Iowa, had built another early American example, powered by two opposed cylinders with a chain drive. A 1903 Eldridge truck is still on display at the Iowa 80 Trucking Museum in Walcott, Iowa.

    Trucks of that era could carry between 1.5 and 2 tonnes, and most used two-cylinder engines. After World War I, advances came quickly: electric starters arrived, and engines expanded to four, six, and eight cylinders. The diesel engine, invented in 1897, did not reach production trucks until Benz introduced it in 1923. It remained rare in European trucks through the 1920s, and Autocar did not bring diesel to heavy applications in the United States until the mid-1930s, launching its "DC" (diesel conventional) model in 1939. Even then, gasoline engines continued to power heavy American trucks well into the 1970s.

  • Electrically powered trucks actually predate the internal combustion kind. They have been continuously available since the mid-19th century, making them among the oldest forms of motorized haulage. In the 1920s, Autocar Trucks became the first major truck manufacturer to offer a full range of electric trucks for sale. These vehicles proved effective for urban delivery work and as specialized machines such as forklifts and pushback tugs at airports.

    The higher energy density of liquid fuels gradually pushed electric trucks aside in favor of gasoline, then diesel and compressed natural gas. That shift began reversing in the 2000s, when new battery chemistries and higher-volume production widened the range of roles electric propulsion could fill. China and Europe have adopted electric trucks more broadly than other markets. By 2021, heavy electric trucks and hydrogen-powered trucks had reached the market, drawing serious interest from major freight haulers.

    The Economist magazine has argued that electric lorries will probably run on hydrogen rather than batteries, which it described as too expensive. Other researchers have countered that once faster chargers are available, batteries will become competitive against diesel for all but perhaps the heaviest trucks. In the European Union, all new truck engines must already comply with Euro VI emission rules, with stricter Euro 7 standards arriving in the late 2020s, covering not only exhaust but also air pollution from brakes and tires.

  • In North America, the Philippines, and Australia, "truck" covers commercial vehicles larger than a regular passenger car, including large SUVs, pickups, and vehicles with an open load bed. In the United Kingdom, India, Malaysia, Singapore, Ireland, and Hong Kong, the word "lorry" is standard for medium and heavy types, while "truck" refers almost exclusively to pickups. In Australia and New Zealand, a pickup truck is commonly called a ute, short for "utility vehicle." In South Africa the same vehicle is a bakkie, from an Afrikaans word meaning "small open container."

    The word "lorry" itself traces to the rail transport industry, where it appeared in writing as early as 1838 to describe a large flat goods wagon. It may derive from the verb lurry, meaning to carry or drag along, which was in use by 1664, though that link is not definitive. The expanded meaning, covering a self-propelled vehicle for carrying goods, dates to 1911.

    Size categories run from ultra-light to heavy. Ultra-light trucks are often variations of golf carts, while mini-trucks in Japan are governed by Kei car laws, capping engine displacement at 660 cc. In the United States, light trucks weigh no more than 6.3 tonnes. Medium trucks in the US fall between 13,000 and 33,000 pounds. At the top end sit Class 8 heavy trucks, which include long-haul tractor units, heavy dump trucks, and concrete pump trucks. Off-road, the Liebherr T 282B mining truck operates completely outside highway weight limits.

    Australia permits some of the largest road combinations in the world. A B-double can weigh 62.5 tonnes and stretch 25 metres. Road trains used in the outback can reach 172 tonnes and 53.5 metres. Michigan stands apart within the United States with a gross vehicle weight limit of 164,000 pounds, exactly twice the federal Interstate limit; a legislative measure to change that law was defeated in the Michigan Senate in 2019.

  • Almost every truck, regardless of size or purpose, shares the same basic anatomy: a chassis, a cab, a cargo area, axles, suspension, roadwheels, an engine, and a drivetrain. The frame itself is built from two parallel rails held together by crossmembers, an arrangement so similar to a ladder that engineers call it a ladder frame. The vertical height of those rails resists bending under load; on very heavy trucks the rails run flat the full length, though they may be tapered or arched where clearance around the engine or axles is needed.

    Cab design divides into four main types. The "cab over engine," or COE layout, places the driver directly above the front axle and the engine, making the truck shorter overall. To access the engine, the entire cab tilts forward, which is why it is also called a tilt-cab. This design dominates in Europe, where total truck length is tightly regulated. In North America it was common in heavy trucks until the early 1980s, when permitted lengths were extended, allowing the "conventional" cab, which seats the driver behind the engine, to take over. Conventional cabs are known in the United Kingdom as "American cabs" and in the Netherlands as "torpedo cabs." A third type, the cab-under design, places the driver as low and far forward as possible for maximum cargo space; makers including Hunslet, Leyland, Bussing, Strick, and Steinwinter produced examples.

    Heavier trucks use four-stroke diesel engines with a turbocharger and intercooler. The largest off-highway trucks run locomotive-type engines, such as the V12 Detroit Diesel two-stroke. A significant share of North American trucks run engines built by Cummins, the last remaining major independent engine manufacturer. Transmissions on large trucks often dispense with synchronizers to save bulk and weight, requiring drivers to master a technique called double-clutching, or the clutch-free method known as "floating." Common North American setups include 9, 10, 13, 15, and 18 speeds. In Europe, 8, 10, 12, and 16 gears are standard on larger manual-transmission trucks.

  • In 2002 and 2004, trucking accidents caused more than 5,000 fatalities in the United States in each of those years. By 2008 the industry had pushed that figure down to just over 4,000 deaths annually, but approximately 6,000 trucking accident fatalities still occur each year in the United States. In 2018 alone, 4,862 large trucks were involved in fatal crashes, with a further 112,000 involved in injury crashes and 414,000 in property-damage-only crashes.

    A specific and well-documented hazard arises when a heavy goods vehicle turns left at a junction. A cyclist trying to pass on the nearside can be crushed by the truck's wheels, especially when the driver cannot see the rider. Following pressure from The Times "Cities Fit For Cycling" campaign and other media in spring 2012, warning signs began appearing on the backs of many heavy goods vehicles in the United Kingdom, including a winning design launched in March 2012.

    Noise is a separate but persistent hazard. Heavy trucks emit considerably higher sound levels at all speeds than typical cars. Sources include tire noise, the constant hum of diesel engines at highway speed, the sharp whistle of a turbocharger on acceleration, and the abrupt blast of an exhaust brake retarder on a downgrade. Regulations now govern where and when engine braking retarders may be used.

    Inside the cab, drivers face exposure to diesel particulate matter and other airborne pollutants. Modern enclosed cabs function as engineering controls, with heating, ventilation, and air conditioning systems designed to filter out at least 95% of airborne respirable aerosols. Good enclosure integrity is also required to maintain positive pressure, preventing wind-driven aerosols from entering around the filtration system.

    Road damage compounds the safety and regulatory picture. Pavement life is measured using the Load Equivalency Factor, which holds that damage from a vehicle axle is proportional to the fourth power of its weight. A ten-ton axle therefore consumes 10,000 times the pavement life of a one-ton axle, which is why loaded trucks are taxed at higher rates than cars. In 2006, the US trucking industry employed 1.8 million drivers of heavy trucks, a workforce subject to federal hours-of-service rules requiring 10 hours off after every 11 hours of driving, with a maximum of 70 hours over 8 days.

  • Michael H. Belzer, an associate professor in the economics department at Wayne State University, co-authored a book called Sweatshops on Wheels: Winners and Losers in Trucking Deregulation. The title frames his argument directly: deregulation of the American trucking industry led to low pay, poor working conditions, and unsafe conditions. The book identifies an unfair pay system and bad working conditions as the drivers of high annual employee turnover in the industry.

    A shortage of willing, trained long-distance truck drivers persists in the United States. Belzer's research links that shortage to the economic consequences of deregulation rather than to any lack of interest in the profession as such. Drivers on the road are tracked by instruments that record their hours, and violations of federal hours-of-service rules carry significant penalties.

    Over a quarter of global transport emissions in 2021 came from road freight, with medium and heavy trucks producing more than 1,700 million tonnes. Several countries have pledged that 30% of new truck and bus sales will be zero-emission by 2030. Environmental organizations, particularly in Europe, advocate shifting freight from road to rail as a complementary strategy. The tension between those environmental goals and the economic pressures that already strain drivers and operators will likely shape the next generation of trucking policy.

Common questions

Who built the first internal combustion truck?

Karl Benz designed and built the first internal combustion truck in 1895. That same year, some of his trucks were modified into buses by Netphener. A year later, Gottlieb Daimler introduced his own model, the Daimler Motor Lastwagen.

What is the difference between a truck and a lorry?

Truck is the standard term in North American and Australian English, while lorry is used in British English for medium and heavy vehicles. The word lorry appears in written records from 1838 in the rail transport industry, while truck in its motor-vehicle sense dates from 1901 as a shortening of "motor truck."

When did diesel engines become common in trucks?

Benz introduced diesel engines in production trucks in 1923, though the engine itself had been invented in 1897. Diesel remained rare in European trucks until the 1930s, and gasoline engines were still used on heavy American trucks into the 1970s.

How large can trucks get under Australian road rules?

Australia permits some of the largest road combinations in the world. A B-double can weigh 62.5 tonnes and be 25 metres long, while road trains used in the outback can reach 172 tonnes and 53.5 metres in length.

What are the safety rules for truck drivers in the United States?

A commercial driver's license is required for any commercial vehicle weighing 26,001 pounds or more. Federal rules allow 11 hours of driving within a 14-hour on-duty window, followed by 10 hours off, with a maximum of 70 hours over 8 days or 60 hours over 7 days.

How does truck weight affect road damage compared to cars?

Road damage from a vehicle axle is proportional to the fourth power of axle weight, a principle measured by the Load Equivalency Factor. A ten-ton axle therefore causes 10,000 times the pavement wear of a one-ton axle, which is why commercial trucks pay higher road use taxes than passenger cars.

All sources

104 references cited across the entry

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  4. 10newsCalifornia's Landmark Electric Truck Rule Targets 'Diesel Death Zone'Cassandra Profita — NPR — 26 June 2020
  5. 11newsCalifornia passes landmark mandate for zero emission trucksDavid Shephardson et al. — 25 June 2020
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  14. 35webMichigan's Road Spending: How do we stack up?Bill Anderson — Southeast Michigan Council of Governments — 17 August 2018
  15. 38webEffect of Michigan Multi-Axle Trucks on Pavement Distress.K. Chatti — Michigan DOT and Michigan State University, Final Report, Executive Summary, Project RC-1504. — February 2009
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  30. 77webTruck Drivers and Drivers/Sales WorkersBureau of Labor Statistics, U.S. Department of Labor — 18 December 2007
  31. 79webSweatshops on WheelsOxford University Press — July 2000
  32. 80bookSweatshops on Wheels: Winners and Losers in Trucking DeregulationMichael H. Belzer — Oxford University Press, USA — 24 August 2000
  33. 82webHighlights of the Automotive Trends ReportU.S. Environmental Protection Agency (EPA) — 12 December 2022
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  35. 85journalControlled human exposure to diesel exhaust: results illuminate health effects of traffic-related air pollution and inform future directionsErin Long et al. — 9 February 2022
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  40. 104webBlind spot mirrors17 October 2016